By Tom Caspar

Here’s a big bookcase that you can build in a small shop.

Building a tall bookcase can stretch the limits of a small shop. We all know that big boards can be a bear to handle and glue up, so I’ve taken an old Scandinavian design and sliced it up into bite-size pieces. My solution is to break the bookcase into two interlocking sections that require only short and narrow stuff. Not to mention, that’s the only way I could get it out of my shop and up the basement stairs!

Biscuits join the shelves and sides. It’s a snap to put together wide boards at right angles with a plate joiner. But biscuits alone aren’t enough to make a stiff case, so I’ve added backboards that lock the whole bookcase into a rigid unit.

Rather than splurge on the best quality lumber simply to make shelves, you can save money on this project by using a lower grade of hardwood, No. 1 Common. You’ll find many good boards that are too short or narrow to make the best grade but are perfect for this bookcase. I used No. 1 Common birch because it’s inexpensive (about $1.75 per bd. ft.), a light color (the case looks less massive) and stiff enough to support heavy books. You’ll need about 75 bd. ft. for a total cost of $130.

As an alternative you can use 3/4-in.-thick boards from a home center. Pick straight ones, glue them together and plane them to 5/8 in. I built a prototype bookcase this way and it worked just fine. To tell the truth, I preferred its slim look to one made of thicker wood. However, I found that 5/8-in. thick shelves bend under a lot of weight, so they wouldn’t be suitable for a set of encyclopedias. (For more on designing strong shelves, see Practical Design, AW #75, October 1999, page 75.)

You’ll need the three basic machines for processing solid wood to make this bookcase from rough lumber: a tablesaw, a jointer and a planer.

(If you build with pre-planed, 3/4-in. boards that have one straight edge, you can get by without a jointer.) A crosscut sled for your tablesaw isn’t required but it sure makes life easier (see AW #75, page 38 for plans). In addition, you’ll need a router, plate joiner, bandsaw or jigsaw, an accurate framing square (see Q&A, page 10) and eight pipe clamps to hold the case together during glue up.

Any white or yellow glue works fine for the biscuit joints, because both glues contain the water needed to swell the biscuits. Use a special yellow glue with a long open time (see Sources, page 63) if you’re going to glue up the cases by yourself and don’t like working like a speed demon!

Do you have a portable planer?
Great, because we've kept every part less than 12-in. wide. That means you can flatten the sides and shelves with your planer.

 

Next Page

Two-Part Bookcase Exploded View of Bookcase
Preparing & Gluing Milling The Sides & Shelves
Fitting The Backboards & Final Assembly

Feature Article • Two-Part Bookcase • Page 57 • October 2000
© 2000 American Woodworker Magazine®