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For the sides and backboards, select boards that don’t have a pronounced twist. Twisted wood isn’t worth the hassle. Rough cut your boards 1 in. over final length and 1/4 in. over final width. Set your jointer to remove 1/32 in. Run one face over the jointer only a couple of times. It’s OK if this doesn’t clean up the whole board. Run the other face of the boards through a portable planer until most of the rough spots are gone and the boards are all about 7/8-in. thick. Don’t sweat it if they end up a bit thinner. Then joint one edge, rip the boards 1/32-in. over final width and joint the second edge. Pay attention to boards B and F—they’ve got to be exactly the same width. Square one end and trim the boards to exact length using a crosscut sled and a stopper arm (Photo 1).
The upper and lower sides are composed of three boards that form a tongue and notch (Fig. F). There’s no trick to getting the sides to nest together perfectly. It’s simply a matter of being careful at glue up. Start with the upper sides. Lay out the ogee curves on boards C and the cutouts on the top end of boards B (Figs. C and D). Cut out the curves on the bandsaw (Photo 2). Dry clamp boards A, B and C together. Boards A and B are flush at the top. Boards A and C are flush at the bottom. Check both ends with a straightedge, then draw an alignment mark across all three boards (Photo 3). Glue the upper sides together. Getting a perfect alignment end-to-end drove me nuts until I adopted the method of rubbing the boards together first, before clamping (see Q&A, page 8). Glue the lower sides the same way. Here all three boards are flush at the bottom.
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Two-Part Bookcase
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Exploded View of Bookcase Feature Article • Two-Part Bookcase • October 2000 |
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