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Now that your fence is set, it’s time to actually cut the panels. Here’s
the process:
1. Raise the blade 1/16-in. above the surface of the tablesaw and cut
the end-grain of the panel (Photo 4). Note that the panel is being
pushed “uphill” against the fence. Cut the long grain and repeat the process
on the other side of the panel.
2. Increase the height of the blade 1/16 in. and make another pass on
all four edges of both faces, end grain first. Now the back of the panel
is complete (Photo 5).
3. Finish the front of the panel by continuing to raise the blade 1/16
in. per pass. Use test cuts on the scrap piece to monitor your progress.
It will take about six passes to complete the profile on the front.
4. Measure the thickness of the panel tongue (Photo 7). Leave
it 1/32-in. thicker than the groove in the frame to allow for sanding.
Dial calipers are an accurate and convenient way to take this measurement.
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